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200K Rehab: Steering Wheel Cover

My steering wheel, being as old and heavily used as it is, was unsuprisingly rotted and has literally become smaller everytime I drive somewhere as it disintegrates in my hands.  I searched around for a replacement steering wheel, and quickly found that to be prohibitively expensive.  There were very few new OEM replacements, and certainly the ones I found were hundreds of dollars.  I really didn't want a crappy slip-on aftermarket steering wheel cover.  So after some deliberation, I finally settled on a pleather, stitch-on cover.   All things considered, it didn't come out too badly: The kit I got cost under $10 shipped, and came with a needle and thread.  I wasn't trying to be cheap, but this one seemed to get good reviews and had everything I needed.  The thread they provided seemed fine - it was attractive and tough enough.  However, the amount they provided was about half what was actually needed, and I found myself having to run to th...

People of the world beware: An assault on our privacy is coming, of unimaginable proportions.

Yes, that's kind of hyperbolic, but it's really the only way to get the point across.  Your personal data and information is quickly becoming digital - and almost everything digital is accessible online.  Here are a few small examples of the things that you probably don't think about being accessed by someone you haven't authorized, and how it could impact your life: A GPS track of everywhere you have been in the last year, from your phone or your car A list of the radio stations or music you listen to every day Pictures/video of you taken as you sit in front of your computer There is no denying that we are heading toward a completely on-line existence.  Progress has spoken - social networking has propelled much more than photos of you and your friends to be put online.  Devices like exercise bracelets, music sharing websites that advertise what you listened to, refrigerators that track what you've eaten, cars that log your speed and driving habits, and SO MUC...

Turbo Boost Zero: Conclusion

Well, I got my car back together and everything went pretty much as planned.  The turbo does reach full boost now (about 18-24 psi as measured by my VDO boost gauge, known to read about 4 psi high).  The first day the car was a little peppier, nothing too noticeable.  But after a couple of day, there was a very noticeable difference! I now remember that the air/fuel mapping is adaptive.  Since the turbo probably has been having issues for at least a year now, the ECU probably remapped in order to compensate for the lack of boost (in an attempt to maximize power and minimize smoke, with what is available).  Over the course of 3-4 days, I noticed the car became really zippy again, and seems to smoke a lot less in general (don't worry, it still has the " anti-tailgating"  feature if you stand on it for a few seconds). So in the end, a 50 cent retaining clip was all that was needed, but because of what it took to get to it, along with other issues I noticed w...

Turbo Boost: Zero pt. 3

After tearing into the engine (removed hood, various piping, intake manifold) I saw what was causing the problem.  The issue was in fact the actuator on the turbo.  Specifically, the circlip that holds the actuator on to the vane lever had broken/fallen off, and the whole assembly was wedged together.  I went to the auto parts store and bought a kit with a bunch of spare parts including assorted circlips - one of which fit. The assembly seems to move quite easily and there is no rust or dirt, so I think there is no point in going any further.  I tested the actuator with a vacuum pump and it seemed to be fine.  I did notice some loss but I'm hoping that doesn't matter.  I tried to make a better seal around the actuator vacuum port by using a larger piece of rubber hose and a hose clamp. I am almost done putting the car back together, but I did notice that I seem to have lost two bolts out of the intake manifold.  I called the dealership and, of cour...

Turbo Boost Zero: pt. 2

I got underneath the car and pulled the vacuum hose off the VNT (turbo) actuator.  I hooked up a hand vacuum pump with a gauge on it and put some vacuum on it.  The vacuum wouldn't really hold very long, either because the vacuum pump hose or the actuator leaked, but that wasn't really here nor there - I did manage to get well over 10 inches of vacuum plenty of times and the actuator didn't even think of moving.  I tried to move the assembly with my hand and the thing was frozen stiff. The turbo actuator with the hose off So I've pretty much come to the conclusion that either the actuator is frozen, the vanes or frozen, or/and the actuator is screwed.  Furthermore, I think the easiest way to deal with it is to try to get the turbo off.  Then I can fix it whatever way I need to, or even replace the turbo if need be (and if I can find another one I can afford).

Turbo Boost Zero

I've got a bunch of half-written blog posts in the can waiting to be finished and released.  Had a really busy summer, and NOT without it's car and e-bike issues.  I'll get them out eventually. Wanted to give a play by play of this one.  Yesterday I was driving up the big hill in Randolph in my 2002 VW Golf TDI, and my turbo boost went out.  I tried stopping/restarting the car (which has worked in the few times in the past) but... nothing at all.  So whatever is is pretty shot.  As far as I can tell, the car has absolutely no turbo boost at all (I can hear no whistling and feel very little power).  The car is technically drive-able but has a hard time keeping up with traffic.  Reminds me of my old '81 diesel rabbit (NA). I pulled the codes when I got home, and (among the massive list of other known issues) I saw a new one: 17964 - Charge Pressure Control             P1556 - 35-00 - Negative Deviation So at th...